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Devcon Wear Guard High Impact | Impact Resistant Epoxy Coating

Devcon Wear Guard High Impact is an epoxy protective compound designed for environments where equipment is exposed to both abrasion and mechanical impact. It forms part of the Devcon heavy abrasion repair range, which is used to protect equipment surfaces in demanding industrial applications. In materials handling systems, equipment such as chutes, crushers and hoppers are exposed to continuous flow of abrasive materials combined with impact from falling or moving solids. This combination of wear mechanisms can lead to accelerated surface degradation, requiring frequent maintenance. Wear Guard High Impact is formulated for use in environments where equipment is exposed to repeated mechanical impact alongside abrasive wear. This makes it suitable for areas where more rigid protective materials may not perform under these conditions. In environments where wear is primarily caused by fine particles such as slurry or dust, Devcon Wear Guard Fine Load may be more suitable. The cured material provides a compressive strength of approximately 7250 psi and a hardness of around 85 Shore D, supporting its use in equipment exposed to mechanical stress and wear.

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Overview

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D11464

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D11460

Additional Information

Additional Information

  • Designed for combined abrasion and impact environments
    Devcon Wear Guard High Impact is formulated for applications where both abrasive wear and mechanical impact occur. This makes it suitable for equipment exposed to bulk materials handling conditions.


    Formulated with flexibility modifiers for impact conditions
    The compound is formulated with flexibility modifiers to support use in environments where equipment is exposed to repeated impact alongside abrasion.


    Formulated for impact loading environments
    The material is designed for use in applications where repeated mechanical impact occurs, supporting use in areas such as transfer points and material discharge zones.


    Suitable for high-wear equipment surfaces
    The product is used on equipment such as chutes, crushers and hoppers where surfaces are subject to continuous wear from material flow and impact.


    Mechanical properties suited to heavy-duty protection
    The cured material provides a compressive strength of approximately 7250 psi and hardness of around 85 Shore D, supporting use in equipment exposed to abrasion and mechanical impact.


    Used in bulk materials handling environments
    Wear Guard High Impact is commonly used in mining, quarrying and processing operations where equipment is exposed to abrasive materials and impact loading.


    Suitable for protecting worn surfaces during application
    The compound can be applied and shaped directly onto worn or damaged areas, allowing controlled protection of equipment surfaces during application.

  • Applications

    Devcon Wear Guard High Impact is used in industrial environments where equipment is exposed to abrasion and mechanical impact from bulk materials handling processes.

    • Protecting chutes and transfer points

    • Protecting crusher components

    • Protecting hoppers and bins

    • Protecting worn material handling equipment

    • Maintenance of equipment in mining and quarrying operations

    This guide provides an overview of how Devcon Wear Guard High Impact can be used for protecting equipment exposed to abrasion and impact. As part of the Devcon heavy abrasion repair range, it is designed for protecting equipment surfaces in demanding industrial environments. For project-specific preparation methods, mixing instructions and curing guidance, always refer to the technical data sheet before use.


    Step 1: Clean the area
    Remove dirt, grease, loose material and contaminants from the surface before application. Proper cleaning helps ensure effective adhesion.


    Step 2: Prepare the surface
    Prepare the substrate using grinding or abrasive blasting to create a suitable surface profile. Remove dust and debris before applying the material.


    Step 3: Mix the material thoroughly
    Combine the components and mix until a uniform colour and consistency is achieved. Proper mixing is essential for correct curing and performance.


    Step 4: Apply the compound
    Apply the mixed material directly to the prepared area, pressing it into the surface and building up the required thickness.


    Step 5: Shape the coating
    Shape the material during application to match the equipment profile and support proper material flow during operation.


    Step 6: Allow the material to cure
    Allow the material to cure before returning equipment to service. The product reaches functional cure in approximately 6 to 8 hours depending on conditions.

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Available Sizes

Available Sizes

D11464

Devcon Wear Guard High Impact 4kg

D11460

Devcon Wear Guard High Impact 10kg

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